How To Build DIY Table Saw Fence Extended

A fence is an integral part of a table saw, and its length plays a crucial role. What kind of fence do you need? Well, that depends on the nature and size of your work. If you are in dire need of an extended fence, which stands up to heavy use, our guide on DIY Table Saw Fence Extended would help you to learn how to build a table saw fence that is long, straight, and strong. 

You can use this type of extra-long DIY table saw fence for ripping long stock on a standard contractor saw. Besides, you can even utilize it to cut flats on logs on a saw with a big blade. Generally, we don’t need an extra-long fence always, but we may fail to meet some of the requirements if we don’t have it. 

This article will show you the exact way to build and customize the length according to your need.

How to make a table saw fence?

We all know that table saw fence plans stand supreme for building your desirable table saw fence. You will find lots of ideas for making an extended fence on the internet. Still, it will consume a vast amount of time as you have to organize the information for executing them. Here, we will provide you with a well-organized and detailed content that will inspire you to start your project.

The wood you will cut needs support, and the fence on a table saw provides it acting as a guide. If you need to rip a huge stock, it could be a sensible method to extend it. If you want to make a straight cut, keep more stock against the fence to make it easier. Let’s start our journey towards the way to create an extended table saw fence.

How do you make a good table saw fence?

In this article, we will make a 24 feet long fence, but you can lengthen or shorten its length according to your need. As it is the same process, you need not worry about the technique. You need to calculate the measurement of your preferred one if you want to modify its length. 

Extended DIY Table Saw Fence Base Building Method: 

The DIY table saw fence needs to be straight, and you must try to make it undeviating. You have to use a piece of plywood, and the edges must have factory-cut because it will work as a straightedge for aligning the sections for the base.

Making of An Extended Table Saw Fence-24 Foot:

You have to buy or manage two sheets of birch plywood measuring four by eight-foot in length and width, and three by four inches in thickness. Manage the lumberyard rip two or home center, 12 ½ inch wide pieces off the factory-cut edges of both sheets. The sides must have the factory cut because they will help you to escape some troubles.

Extended Table Saw Fence

Base Assembly:

Place the table saw up so that it can make a six-inch-wide rip. You need to place the factory-edge against the fence and rip eight, 6-inch extended pieces from the four with the factory edges. 

Next, you need to cut two additional stripes measuring six inches in width from the leftover sheets. All the pieces should be in the same width unless they will create problems while assembling them.

Now, assemble the two base pieces end-to-end with the factory cut edges on the same side. The following thing that you have to do is to put the alignment piece with the factory edge, which you should place against the two base pieces. Then you have to clamp it in position employing bar clamps.

diy table saw fence extended
diy table saw fence extended

Building extended table saw fence supports: 

Before building the support, you need to do another task. You have to apply yellow wood glue over the two base pieces surrounding four feet of the butt joint. You must settle a butt plate over the two end-to-end parts with half of the strip covering each piece. Following the same technique, assemble the third base piece utilizing a butt plate to attach it to the first two pieces. Leave the whole assembly process for an hour so that the glue can work on it. 

During the glue drying period, you can make fifteen fence support brackets within an hour. The support brackets need to be right triangles, which includes two 45-degree angles and one 90-degree angle. The two short sides of the triangle brackets should be six inches long. Now, you have to cut 1 ½ inch off one of the forty-five-degree corners on each piece of the fence support. 

extended table saw fence supports

Final assembly of the extended table saw fence:

You have to stand the base assembly supporting on the factory edge. Attach the support brackets to the base assembly applying glue and driving screws. Here, you have to be cautious because you require a fifteen-inch space between the base assembly and the support brackets. 

Following the process, now you have to use two brackets about 1-inch apart where two face pieces meet. You need to leave a four-inch space at the end of the base assembly for clamping it to the saw table. 

For attaching the faceplates to the fence support brackets, apply yellow wood glue and 1 ½ inch long wood screws to finish the extended DIY Table Saw Fence making process.

Final extended table saw fence

Safety Consideration:

Be careful because there should be no gaps between the fence and also the table, and your table should be flat and flush with the saw. If there is a gap, the stock can get wedged underneath the fence. It can lead to a deadly incident. Hence, avoid such problems to prevent any future unpleasant occurrence. Now make sure to clamp the extended fence to the DIY table saw outfeed table firmly to avoid any movement. 

We have reached the end of our DIY table saw fence guide. You can now see the whole picture; we hope this article will make your work easier. Try to follow our guide precisely and make your extended table saw fence at home with a little cost. 

What is the best table saw fence system?

The best table saw fence system must possess some features. It must ensure pinpoint accurate and straight cuts along with safety. It should be easy to install and operate on both sides. Moreover, it must prevent the wobbling of the wood that you are going to chop. It should fit a variety of table saws, and the fence should have a prominent gliding system on the rails. Besides, it should render a table saw infeed support. 

Are table saw fences universal?

The answer is no. Table saw fences are not universal. They vary from brand to brand and user to user. Sometimes, the user may need to customize them for meeting their demands. Some of the models may seem similar to one another, but they have distinctive characteristics. Thus, we should not get confused about them. 

If you need a homemade table saw fence plans, tutorials, or guide, you will be excited because we have prepared a list of the best fence-making plans. 

Here is a list for you.

1. Biesemeyer T-Square Inspired DIY Table Saw Fence Plans

Biesemeyer T-Square Inspired DIY Table Saw Fence Plans

Though this fence is similar to the Bisenmeyer T-square fence, you will find some differences in it. It includes a tightening knob so that the user can lock it at any place according to necessity.

You have to use aluminium for both the bar and crossbar of the fence, steel for the channel, and wood for the other parts of the fence bar. So, the project requires a combination of metal and woodworking tools.

Besides, this tutorial is easy to understand. You can surely get the plans and ideas behind the design.

Read more

2. Mr Stratako’s Table Saw Fence Video Tutorial:

Mr. Stratako’s Table Saw Fence Video Tutorial

Stratako’s Table Saw Fence is one of the easiest and functional homemade tables saw fences. The fence is made entirely of wood. The tutorial is very informative and easy to understand, as it is in video format. The video shows step by step detailed woodworking methods for better understanding.

The fence possesses a unique design though it mostly comes from wood. The lever-locking system with the round handle and round piece of wood makes it smart.

For following this tutorial, you will need woodworking tools along with metal drill and cut-off tools.

Read more

 3. Homemade Table Saw Fence System Tutorial

Homemade Table Saw Fence System Tutorial

It is another right fence that is made out of wood. It features an inspiring and unique design. The main plan is to create a T-styled fence that will work on the rails made from wood on the front edge of the table.

You will need some essential tools for the completion of this fence. You have to manage a mallet, a drill, a square, lots of clamps, glue, and a screwdriver. Since this fence fits only a wooden table you must need a wooden table saw to install it. 

The tutorial includes both video and written documents with pictures, which will make your move simple.

Read more

4. Double-Sided Rip Fence DIY Tutorial

The ultimate purpose behind building this fence is to make it flexible so that you can work on both sides of the saw as per your need. The tutorial features a simple design and lucid construction details.

The most astounding feature of this fence is to attach an over-hanging piece of hardwood to the back of the rip fence. It works as a locking mechanism, which prevents the wobbling.

You will need the following tools- a drill, a pocket hole jig, a nail gun, and a table saw. The most surprising feature is its locking mechanism that you find amazing. 

Read more

5. Completely Wooden Table Saw Fence DIY Guide

This table saw fence is another superb piece of woodwork, which almost entirely comes from a single piece of half-inch plywood. Here, the primary intention is to build a wooden fence that can move on a rail having a tape measurement on it. It also features a wooden lever so that you can lock it in any individual point according to the demand of the time.

If you want to craft this saw fence, you will need a drill, a jigsaw, lots of clamps, and wood adhesive.  

You have to make the specific calculation for the correct lengths of individual parts.

Read more

6. Super-Simple DIY Homemade Table Saw Fence Tutorial

You may look for a comfortable homemade table saw fence. Then, you should try this one. The plan of construction, as well as the tutorial, is super-simple.

It only requires three simple steps, which are straight to the point. The first step demands a square-shaped table, and you need to ensure that it is perpendicular to the blade. Cutting of the wood is the second step. 

In this tutorial, they have used 2X4s. You will need to cut the main piece half-inch longer than the table.

The last step is to insert a screw-in nut and a threaded rod to build a locking system for the fence.

Read more

7. Detailed T-Square Style Metallic Table Saw Fence Tutorial

Want to learn how to make a T-square style saw fence using metal? Well, this tutorial aims to teach you that. It implies that you will need metalworking tools like cutting tools, 110V Stick Welder tools, and sanding tools for making this table saw fence.

It is a long tutorial that contains a 20-page PDF file. You will find a material list, plenty of images, detailed CAD drawings, and a construction guide that features step by step procedures.

Its low-cost materials are what you will find remarkable. It is a durable product that will also last long.

Read more

Final Thoughts 

We hope our efforts will satisfy your demand, and all of your queries about the building of a DIY table saw fence. We provide you with this list of inspiring DIY table saw fence plans so that you can make it yourself. Besides, now you have different ideas from various projects to come up with your preferred fence. 

Similar Posts

Leave a Reply

Your email address will not be published.